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DFMA - the keystone of good design

 

 

Boothroyd Dewhurst DFMA Design for Manufacture and Assembly DFM Design for Manufacture DFA Design for Assembly DFX

 

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Implementation

1, 2, and 3-day hands-on workshops help teams quickly and effectively begin to use and implement DFMA. Beginning with introductions to the DFMA techniques and concluding with analyses of your own products, it's the ideal way to begin integration of DFMA into your own development process.

Agenda

The agenda can easily be tailored to meet your specific needs. A three day workshop is recommended when complex products will be analysed and for developing DFM component costs resulting from DFA analysis work.

Day One
  • Introduction to DFMA.
  • Overview of the Design for Assembly methodology
  • Design for Assembly analysis of small sample product
  • Design for Assembly software instruction
  • Design for Assembly benchmark analysis of your product or assembly
Day Two
  • Introduction to Design for Manufacture
  • Brainstorming ideas for the purposes of redesign
  • Redesign analysis of your product to show potential savings
  • Presentation of DFMA analysis to the Group and to Management

In addition to the two day agenda, the 3-day workshop agenda provides additional time for larger assemblies and more detailed analysis including:

  • Stock-take of software outputs to direct redesign efforts
  • Overview of the DFA Operations library
  • Quantify potential for savings
  • Settings the milestones and follow-up activities

Day Three

  • Compile analysis results comparisons
  • Overview of DFM Operation library
  • Compile ‘before and after’ design results
  • Presentation of DFMA analysis results to the group and management.
Two and three day DFMA ‘Implementation’ Workshops are conducted onsite at your location for groups of up to twelve (12) maximum fifteen (15).

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Workshop benefits

Trains teams in the principles and benefits of DFMA strategies

Provides a hands-on understanding of how DFMA works in new product introduction

Leaves participants with a thorough understanding of the theories behind DFMA along with case-study examples of the success of these tools

Provides a structured example of team use from which to build their own programs

Helps users realise immediate design improvements on their own company products

Encourages design creativity, teamwork and innovation

Workshop results

Lower overall product cost

Improve assembly and manufacturing efficiency

Increase customer satisfaction

Enhance product quality and reliability

Reduce time-to-market launch cycles
Eliminate number of post-release design changes
Improve Ease of service, repair and recycling
Reduce overhead requirements for design, operations and support functions
© Design IV 2009

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