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DFMA - the keystone of good design

 

 

Boothroyd Dewhurst DFMA Design for Manufacture and Assembly DFM Design for Manufacture DFA Design for Assembly DFX

 

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3-day Workshops

Application

This is the outline of a three day on-site DFMA workshop using the Boothroyd Dewhurst software tools. This is only an outline; the agenda can easily be tailored to meet your specific needs. 

In a three day session, focus is placed on developing component costs resulting from DFA analysis work. Additional time may be required depending on product complexity and participant knowledge of both DFMA and of the products to be analysed. As a result, workshops of both four and five days are also available.

Sample Training Agenda

Day One

  • Overview of DFMA.
  • Introduction to Design for Assembly methodology.
  • Design for Assembly hand calculation.
  • Design for Assembly software introduction.
  • Begin Design for Assembly analysis on sample product.
  • Review software outputs to direct redesign efforts.
  • Overview of the Operations library.

Day Two

  • Begin Design for Assembly analysis of your products.
  • Use software output to begin brainstorming different redesign concepts.
  • Start to quantify potential for savings.
  • Introduction to DFM Concurrent Costing.

Day Three

  • Complete Design for Assembly comparisons.
  • Begin DFM Concurrent Costing analysis of DFA design.
  • Overview of DFM Concurrent Costing Operation library.
  • Prepare 'before' and 'after' design comparisons.
  • Presentation of DFMA results.
     

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Skills Development

As a result of a three-day DFMA workshop, the team will develop the following skills:

A functional understanding of the DFA and DFM software

An understanding of the minimum part criteria in DFA

How to perform a DFA and DFM analysis.

How to use DFA to simplify product structures, reduce costs and improve product quality.

A clear understanding of the different handling and insertion difficulties.

A clear understanding of part symmetries and how they affect DFA times.

An understanding of the piece part and tooling costs generated by the software.

 

How the Operations, Material, and Machine libraries work and how to edit them.

How to preview and print the different charts and reports that the software generates.

How to use CAD with DFMA.

How to compare and contrast different ideas for product simplification.
 

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